Comment on How to design a print with better tolerances – Slant 3D (12:34)

j4k3@lemmy.world ⁨4⁩ ⁨days⁩ ago

It is an interesting approach to use feather fingers to hold a lid. That one has never occurred to me in design, but I loath thick useless walls like this.

He kinda touches on the way sharp corners are an issue because of the overlap in the extrusion diameter at the direction change. The overlap in circles is ignored in the slicer so there is always some amount of over extrusion in corners without a built in radius matched to the tessellation resolution and step accuracy of the machine.

Personally, I prefer to make a slightly larger clearance for such an interface. Then I use a small round dimple between the parts in the center of the long wall. Any long wall will have some flexible compliance at the center. I use a small 2-4mm diameter dimple that is padded/pocketed 0.5-1.0mm with a similar tolerance to the part. The subtlety of this feature is far less likely to disturb the outer part perimeter wall smoothness. The trick is to design the positive dimple pad with a closer tolerance to one side so that contact pressure is held to prevent looseness.

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