I’ve dabbled in both automotive work and home renovation. Anyone who can do auto body work or interior finishing work well deserves way more credit than they usually get, so big kudos. I am pretty solid at the mechanical bits, but when it comes to finishing/painting things are a lot more difficult for me.

Print finishing is something I’ve thought about a few times now, but most of my prints are functional and live a pretty hard life. A bit of texture from layer lines and other imperfections is the least of their concerns. That said, I have sanded ASA some and it sands amazingly well. I could see getting it pretty smooth without too much effort and then either using a solvent based or finishing based method. Of course, if your print has a lot of fine detail this is going to be a massive PITA.

You can totally build a Voron anyway! I suggest magnetic panels, which makes popping the top super easy if you want to print PLA. I’ve run PLA, PETG, TPU, and ASA through mine. I have an under bed carbon filter that does a pretty good job with fumes.

Agree on bike parts being a good print test bed. I’m impressed that anything held up with pedal loads, there’s a lot of force there.

My main motive for sticking with ASA is its easily attainable high volumetric flow. I can easily swing 30 mm^3/s on my Rapido without having to jack up temps. Between this, Core-XY motion, and input shaping prints are way faster than my old i3 clone. PETG is quite a bit slower. PLA can be fast, but it’s also somewhat brittle.